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← All articles · 2026-06-28

No-minimum vs bulk custom shirts: which do you need?

Short answer: If you need fewer than 20–30 shirts or want them in 5–7 days, a no-minimum print-on-demand service fits better; if you need 50+ shirts with full-color or embroidered designs and want the lowest cost per piece, bulk ordering from a dedicated supplier like Togethread is more economical.

“No-minimum” sounds like an obvious win—no commitment, maximum flexibility. But for group orders of 50 or more pieces, the math often works against you. Here’s an honest comparison.

What “no-minimum” actually means

No-minimum services (Printify, Printful, Custom Ink’s small-order tier, Bonfire, etc.) use print-on-demand (POD) technology. Each shirt is printed individually when ordered, which means:

These services are excellent for individual purchases, online storefronts, or one-off gifts. They are not optimized for bulk group orders.

Side-by-side comparison

FactorNo-minimum (POD)Bulk ordering (50+ pcs)
Minimum quantity1Typically 50–100
Typical cost per piece (standard tee, 1 color)$18–$28$8–$14
Full-color / multi-color pricingPer-color charges add up fastFlat rate regardless of color count
EmbroideryLimited availabilityStandard option
Turnaround3–7 days (US)15–20 business days after mockup approval
Design approvalInstant preview via online toolHuman designer, mockup within 24h
Customs / duties (if made overseas)Usually absorbed in priceIncluded (DDP—duty-paid delivery)
Best for1–30 pieces, fast need50+ pieces, planned events

When no-minimum wins

When bulk wins

The full-color cost difference, specifically

This is where bulk ordering makes the biggest difference. US on-demand printers typically charge a setup fee per color ($15–$35 per color per location) plus a per-color surcharge on each piece. A 4-color front design on 100 shirts at a typical POD provider might cost $3–$5 more per piece than a 1-color design, plus $60–$140 in setup fees.

With Togethread, full-color digital printing has no per-color charge and no setup fee. A 6-color design costs the same per piece as a 1-color design.

For more on how color affects pricing at different vendors, see why multi-color shirts cost more (and when they don’t).

How Togethread fits into this

Togethread is a bulk-only service with a 50-piece minimum. It is not a no-minimum self-serve tool—and it’s honest about that. What you get instead:

If your group is under 50 or you need shirts next week, we’d genuinely suggest a POD service for your situation. If you’re at 50+ and have 3 weeks, Togethread will save you money and give you a better result.

FAQ

Can I split an order across multiple shirt styles to hit the minimum? Yes. The 50-piece minimum applies to the total order, not to each style. You can mix tees, hoodies, and polos in one order.

Is there a per-piece price break at higher quantities? Yes. Pricing improves at higher quantities. Share your target quantity in the quote form and you’ll receive tiered pricing.

What if I’m not sure how many people will participate? Collect size confirmations first—see our guide on how to collect sizes for a group order—then submit your inquiry once you have a firm count.


Related: Why multi-color shirts cost more (and when they don’t) · How much do custom shirts cost for 100 people? · FAQ

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